Well dosed is half brewed

Precise and reliable dosing of alkalis, acids and disinfectants is essential in the food and beverage industry. The standardised CVD dosing systems from sera impress with short delivery times, high versatility and an excellent price-performance ratio. CVD stands for Compact Vertical Dosing - a modular system that can be flexibly adapted to a wide range of dosing requirements. sera offers the right drive technology for every application within a configurable system. The compact design enables space-saving wall mounting, while integrated safety devices ensure reliable operation. Plug & Play ensures fast commissioning. Various pump types, material designs and equipment offer maximum flexibility - from the compact single-pump solution to the powerful variant with redundancy. The systems comply with the WHG and enable the safe handling of water-polluting substances.

In the food and beverage industry, a continuous and safe supply of chemicals is essential - both for stable processes and for economical production. The sera IBC emptying station offers a sophisticated solution that combines efficient dosing, high work safety and reliable operation. Thanks to the inclined installation surface, the IBC is emptied almost completely, avoiding residual quantities in the container. At the same time, a defined residual volume remains in the storage container so that the container can be changed without interrupting the process. The container is removed from above and without a suction lance - this minimises the risk when handling chemicals and increases safety. An integrated fill level indicator and two float switches enable precise monitoring and timely alarms when the container is changed. The sera solution is suitable for a wide range of media such as caustic soda, acids or disinfectants and ensures reliable and flexible operation - efficient, safe and application-orientated.

In the food and beverage industry, chemicals are stored centrally in concentrate rooms - usually in large storage tanks up to five metres high. As required by law, the chemicals are extracted exclusively from the top, for example in double-walled tanks or those in drip pans. sera offers sophisticated solutions that enable safe, space-saving and efficient pumping. A siphon vessel at the highest point and the integrated suction aid in the sera dosing systems ensure trouble-free operation. The well thought-out design with pulsation damper enables even delivery, even over long distances. Dosing can optionally be precisely monitored via a flow meter. In addition to stationary tanks, customised plastic containers with individual volumes can also be realised. Whether alkalis, acids or disinfectants - sera systems ensure reliable handling even with demanding media and contribute to safe, controlled and economical operation.

When preparing caustic soda from solids, an exothermic reaction occurs with temperatures of up to 95 °C - a process that requires special safety measures. The sera caustic soda preparation station has been specially developed to provide the best possible protection for users and at the same time ensure efficient processing. The caustic soda flakes are fed into a stainless steel container via a screw conveyor from a safe distance, without the need for direct contact with the hot area. This significantly increases work safety. The station has a powerful bag emptying system (approx. 1,000 kg/h), an electric agitator, temperature and fill level indicator and a siphon overflow. Versions for big bags, suction devices, storage containers or transfer stations are optionally available. The sera solution enables the safe, controlled preparation of NaOH solutions with concentrations of 20 to 50 % - ideal for use in the food and beverage industry.

In breweries, the precise dosing of liquid additives such as enzymes or lactic acid is essential for product quality. Hygienic dosing pumps from sera offer the ideal solution for this: food-safe materials, a dead space-optimised design and electropolished stainless steel surfaces enable simple, residue-free cleaning and minimise the risk of contamination. The pumps comply with the requirements of Regulation (EC) 1935/2004, Regulation (EC) 10/2011 and the FDA - and therefore fulfil the highest hygiene standards. They can be hygienically and flexibly integrated into existing processes with Tri-Clamp or milk pipe fittings. Even with frequent recipe adjustments, they impress with their large adjustment ranges and gentle conveying with low shear forces. This means that every batch is dosed safely, accurately and with minimal loss - for consistent quality and reliable processes in the food and beverage industry.

The targeted adjustment of brewing water quality is a decisive factor for beer quality. By precisely dosing calcium chloride (CaCl₂) and calcium sulphate (CaSO₄), the pH value in the mash can be optimally adjusted - this increases enzyme activity and ensures a fresh, balanced flavour. The preparation stations from sera are specially designed to meet the requirements for the production of these additives: Containers with a conical bottom allow complete emptying and easy rinsing after the preparation. Even the heat generated when using anhydrous CaCl₂ can be easily controlled thanks to high-quality materials. sera also offers suitable storage containers for continuous availability. The dosing systems made of heat-resistant polypropylene (PP), a material that is resistant to CaCl₂, ensure safe and hygienic dosing. An integrated agitator ensures an even suspension and the practical bag chute makes handling easier. The solutions from sera ensure reliable and efficient brewing water treatment - for consistently high beer quality.

The precise dosing of hop extract and hop oils is essential for breweries - it significantly influences the flavour, bitterness and quality of the beer. Hygienic pumps from sera enable precise, low-loss addition while minimising the risk of contamination. Manufactured from food-safe materials in accordance with Regulation (EC) 1935/2004, Regulation (EC) 10/2011 and FDA, they fulfil the highest hygiene standards. Their dead space-optimised design, electropolished surfaces and flexible process connections - for example via Tri-Clamp or milk pipe screw connection - ensure simple, safe cleaning and integration. Thanks to large adjustment ranges, dosing quantities can be flexibly adapted to the respective recipe. The sensitive medium is gently conveyed with low shear stress. With sera, breweries not only ensure consistent beer quality, but also a hygienically perfect and efficient process.

The exact addition of roasted malt beer is crucial for the colour and aroma of the end product - especially for dark beers. Hygienic dosing pumps from sera ensure precise, safe and consistent dosing in the brewing process. Manufactured from food-safe materials in accordance with Regulation (EC) 1935/2004, Regulation (EC) 10/2011 and FDA, they fulfil the highest hygiene standards. Their dead space-optimised design, electropolished stainless steel surfaces and the choice of tri-clamp or milk pipe screw connection enable easy cleaning and reliable process connection. Thanks to large adjustment ranges, dosing quantities can be flexibly adapted to different recipes. The sensitive medium is gently conveyed with low shear stress. In this way, sera supports breweries in ensuring consistent product quality and meeting the high requirements for hygiene and process reliability.

Hygiene is a top priority in the food and beverage industry - not only for reasons of product safety, but also to ensure consistent quality and flavour. With Cleaning in Place (CIP), production systems such as tanks, pipework and filling systems can be cleaned automatically and efficiently without having to dismantle them.

Typical cleaning cycles consist of several steps: pre-rinsing, caustic cleaning, intermediate rinsing, acid cleaning and final rinsing. Cleaning is followed by disinfection of the system. To ensure that these processes work efficiently and safely, precise dosing of the detergents and disinfectants is essential - a task for which sera offers suitable solutions.

Reliable and hygienic yeast dosing is crucial for optimum fermentation. Peristaltic pumps from sera allow yeast to be pumped particularly gently as they work with minimal shear forces and do not require additional valves - this effectively prevents mechanical stress for the sensitive yeast. The slow running of the rollers reduces the load on the hose material and ensures a long service life. At the same time, the design allows optimum cleaning, which minimises the risk of microbiological contamination. The materials used are food-safe and comply with Regulation (EC) 1935/2004 and FDA standards. Connections such as milk pipe fittings or tri-clamp connections are available for a hygienic and process-safe connection. The hoses can be changed quickly and easily in just a few simple steps. sera peristaltic pumps - the solution for safe, hygienic and gentle yeast dosing.

Evaporative cooling systems in breweries provide ideal conditions for the growth of legionella - a serious health risk. Since the 42nd BImSchV came into force in 2017, operators have been obliged to regularly monitor their systems microbiologically. Many breweries continue to rely on manual biocide dosing - a time-consuming and error-prone process that increases the risk due to irregular dosing. The automated biocide dosing system from sera provides a remedy here: it enables efficient, intermittent dosing without a process control system. In this way, you not only reliably fulfil legal requirements, but also protect your employees and the environment - simply, safely and efficiently.

Hygiene is a top priority in the food and beverage industry - not only for reasons of product safety, but also to ensure consistent quality and flavour. With Cleaning in Place (CIP), production systems such as tanks, pipework and filling systems can be cleaned automatically and efficiently without having to dismantle them.

Typical cleaning cycles consist of several steps: pre-rinsing, caustic cleaning, intermediate rinsing, acid cleaning and final rinsing. Cleaning is followed by disinfection of the system. To ensure that these processes work efficiently and safely, precise dosing of the detergents and disinfectants is essential - a task for which sera offers suitable solutions.

In breweries, filtration ensures that yeast and other clouding particles are removed, resulting in a bright, clear beer. Abrasive suspensions such as diatomaceous earth or PVPP are used as filter aids. The peristaltic pumps from sera have been specially developed for this demanding task. They dose abrasive material reliably and gently - without any wear-prone valves. Thanks to their slow running, the hoses are protected, resulting in longer service lives. The materials used are food-safe and comply with Regulation (EC) 1935/2004 and FDA standards. Hoses can be changed quickly and easily, and the hygienic connection via tri-clamp or milk pipe fittings enables safe integration into existing processes. The pumps are also dry-run safe - a real plus in terms of process reliability. With sera, precise dosing of filter aids is simple and reliable.

Hygiene is a top priority in the food and beverage industry - not only for reasons of product safety, but also to ensure consistent quality and flavour. With Cleaning in Place (CIP), production systems such as tanks, pipework and filling systems can be cleaned automatically and efficiently without having to dismantle them.

Typical cleaning cycles consist of several steps: pre-rinsing, caustic cleaning, intermediate rinsing, acid cleaning and final rinsing. Cleaning is followed by disinfection of the system. To ensure that these processes work efficiently and safely, precise dosing of the detergents and disinfectants is essential - a task for which sera offers suitable solutions.

Hygiene is a top priority in the food and beverage industry - not only for reasons of product safety, but also to ensure consistent quality and flavour. With Cleaning in Place (CIP), production systems such as tanks, pipework and filling systems can be cleaned automatically and efficiently without having to dismantle them.

Typical cleaning cycles consist of several steps: pre-rinsing, caustic cleaning, intermediate rinsing, acid cleaning and final rinsing. Cleaning is followed by disinfection of the system. To ensure that these processes work efficiently and safely, precise dosing of the detergents and disinfectants is essential - a task for which sera offers suitable solutions.

The precise metering of belt lubricants is crucial for smooth and hygienic operation in the food and beverage industry. Precisely controlled lubrication significantly reduces wear and downtime - an important contribution to operational safety and cost-effectiveness. Dosing accuracy is a top priority in the food industry in particular, as residues and the resulting formation of germs must be avoided. The dosing systems for belt lubricants from sera consist of high-quality dosing pumps, flexible suction lances for different container sizes and control units for quantity-proportional dosing. Depending on requirements, drip pans can also be integrated. The material is always selected to suit the lubricants used. The advantages are obvious: less lubricant consumption, less cleaning effort, reduced environmental impact and a longer service life for the systems. sera makes belt lubrication efficient, hygienic and sustainable.

The precise and reliable dosing of cleaning agents and additives is a key factor for efficient and hygienically flawless processes in the food and beverage industry. The CVD dosing systems from sera offer a powerful solution here. Thanks to their modular design, they can be flexibly adapted to a wide range of requirements - from a simple one-pump solution to a redundant two-pump system. The space-saving wall mounting enables optimum integration into existing systems. Safety devices ensure reliable operation, while the plug & play design allows quick commissioning. sera is the only supplier to offer the right drive technology for every application in a configurable system. The materials are always selected in accordance with chemical compatibility and legal requirements such as the German Water Resources Act (WHG). With CVD systems from sera, you ensure your process hygiene, reduce operating costs and fulfil the highest quality standards.

In addition to product quality and hygiene, reliable wastewater treatment plays a key role in the beverage and food industry. Production residues such as sugars, fats, proteins, fruit extracts or cleaning chemicals place high demands on the treatment process. Precise dosing of chemicals for processes such as pH control, precipitation, flocculation or defoaming is essential to ensure stable operations and compliance with regulatory requirements.

sera offers a coordinated portfolio for this purpose: from dosing pumps and systems to polymer preparation units and customized system components. This enables targeted and efficient control of processes such as sludge conditioning, dewatering or the elimination of sulfur compounds.

In this way, sera supports companies in the beverage and food industry in operating their wastewater treatment safely, efficiently and with optimal use of resources.

The sera energy supply system provides companies in the beverage and food industry with an innovative solution to efficiently utilize surplus energy and strengthen their energy independence. Through electrolysis, excess electricity is converted into hydrogen, which can be used as a flexible energy storage medium or directly in production processes.
This helps to balance peak loads, reduce CO₂ emissions and optimize energy usage – for a sustainable and future-proof production.